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Transportation & Aviation

Transportation & Aviation

DFW's Terminal F: Modularity in a Design-Build

MAY 08

BREAKOUT SESSION #3

6:00 PM

Breakout Rooms

1.0 DBIA CEH

In August 2025, the aviation industry watched as Dallas Fort Worth International Airport (DFW) completed a move that defied conventional construction logic: transporting six prefabricated modules—the largest measuring nearly 280 feet long and weighing as much as 12 Boeing 787-9 Dreamliners—down active taxiways to form the skeleton of the new Terminal F.


This wasn't just a win for logistics; it was a triumph of the Innovation Next+ Design-Build partnership. By utilizing a modular delivery method, the team achieved the first module move just nine months after groundbreaking, significantly reducing airside disruptions and improving worker safety in a high-security environment.


In this session, the project’s executive leadership—representing the owner, the contractor joint venture, and the lead architect—will pull back the curtain on the "Innovation Next+" model. They will discuss the technical choreography required to move 3,320-ton structures, the collaborative "Value Proposition" workshops that aligned multi-agency stakeholders, and the decision-making process that expanded the project from a $1.6 billion concept to a $4 billion signature terminal.


Why You Should Attend

  • The Blueprint for Speed: Learn how concurrent off-site fabrication and on-site foundation work can compress a schedule by years, not months.

  • Logistics at Scale: Understand the engineering behind Mammoet Self-Propelled Modular Transporters (SPMTs) and how they navigated the complexities of an active airfield.

  • Risk Management: Discover how Design-Build serves as the ultimate risk-mitigation tool when integrating 514,000 square feet of new terminal space into one of the world's busiest airports.

Learning Objectives:

Upon completion, participants will be able to:


  1. Analyze the logistical requirements and safety protocols for transporting "megastructure" modules across active Air Operations Areas (AOA) without disrupting flight operations.

  2. Evaluate the "Innovation Next+" Design-Build joint venture structure and its efficacy in managing large-scale, multi-disciplinary aviation projects.

  3. Describe the technical benefits of "Industrialized Construction," including improved quality control, reduced site labor hazards, and the integration of MEP/FP systems prior to module transport.

  4. Assess the sustainable infrastructure components of Terminal F, such as smart glass technology and smog-reducing ECO3 roofing membranes, and their impact on long-term terminal performance.

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Frisco, TX,
1549 Legacy Dr, Frisco, TX 75034, USA
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